Quality Assurance
We operate a system of quality management which is approved and certified to ISO 9001:2015 standards. This reflects our commitment to continuous quality improvement and customer satisfaction.
Our Quality Objective:
Finished product pass rate ≥ 95%
On-time delivery rate ≥ 90%
Customer satisfaction ≥ 90
WayKen is committed to the continuous improvement and optimization of all custom manufacturing capabilities from prototype to production, and the corresponding quality control process, including CNC machining, rapid prototyping and rapid tooling.
We strictly follow the ISO 9001 certified quality management system, based on a series of standardized production procedures and work instructions, and use advanced testing equipment to measure and inspect each production step to ensure that your project meets stringent quality specifications.
Our Quality Policy
Establish standardized and scientific management concepts; Formulate reasonable working methods and operating codes; Train excellent employees with first-class skills; Improve production efficiency.
Based on the expectation and values from customers, we continue to strengthen many aspects of operation and management such as production planning management, production process optimization, supply chain coordination optimization, production cost control, and staff quality. Continual improving, pursuing excellence, and continuously enhance customer satisfaction.
Through the implementation of the overall quality management system, during each process in the production strengthening quality control and inspection, ensuring the optimization of the company’s processes, and the effective communication between customers and departments, also training the quality awareness of employees, pushing to upgrade continually implement technology, and efficiently manufacturing high-quality products.
Establish a learning organization system, implement knowledge management, collect and organize the knowledge for corrective and preventive measures, production technology from professional technicians or departments, business data or production experiences to form important valuable resources of company, provide continuous training opportunities for employees, summarize experience, encourage innovation and enhance company cohesion.
Let WayKen be the safest and most dependable choice
for your next manufacturing project.
Inspection and Quality Control Procedures in Our CNC Machine Shop
Our quality process is run through the whole projects from RFQs to production shipment.
- Two independent reviews of the purchase order is where our QA begins, determining that there are no questions or conflicts regarding dimensions, material, quantities, or delivery dates.
- Then reviewed by experienced personnel involved in the set up and production and individual inspection reports are made for each operation that is required to produce the part.
- All special quality needs and instructions are documented and inspection intervals are then assigned based on tolerances, quantities or complexity of the part.
- We minimize risk by tracking and analyzing every step of our manufacturing process to minimize part to part variation, and assure consistent, reliable quality for every part, every time.
Consistent quality control, from part to part, product to project, we pay attention to detail, problem-solving, researching new materials and processes, investing in technology, building and sustaining a team of professional rapid manufacturing.
- Design for Manufacturing (DFM) review for all of your projects
- Contract and purchaser order review
- Production capacity and production plan review (PMC)
- Incoming raw materials inspection
- Samples and in-process inspection (IPQC)
- Control of nonconforming product and the implementation of corrective and preventive actions
- Final inspection and testing reports and certifications as required(OQC)
- Customer satisfaction surveys twice a year, and strive to exceed customer expectations
Quality Inspection Equipment
- ZEISS CAPTUM 7/10/6 Coordinate Measuring Machine (CMM ): 700×1000×600 (mm), MPE (maximum permissible error) 2.1μm
- SEREIN Croma 8126 Coordinate Measuring Machine (CMM ): 800×1200×600 (mm), MPE (maximum permissible error) 3.0μm
- ScanTech PRINCE775 Handheld 3D Scanner: Laser source - 14+1 red laser crosses / 5 blue parallel laser lines; Effective work range 275 mm×250 mm / 200 mm×200 mm; Accuracy Up to 0.03mm
- KEYENCE lM 8010 lmage Dimension Measurement System (Optical Comparator): 200x200(mm), With a 20-megapixel CMOS sensor, Measure 300 features in seconds, Measurement accuracy ±3.9μm (Wide-field ), ±2.0μm (High-precision)
- TL4030PC Optical 2D Vision Image Measurement Machine: 400x300x200(mm), Measurement accuracy EI (X/Y) ≤ (3.5+L/200) μm
- Mitutoyo SURFTEST SJ-210 Surface Roughness Tester: Measuring range 360µm ( -200µm - +160µm ); Range / Resolution 360µm / 0.02µm, 100µm / 0.006µm, 25µm / 0.002µm
- TESA-HITE 700 Digimatic Heitht Gauge: Measuring range 715 mm; Resolution 0.0001 / 0.001 / 0.01 mm; Max. perm. Errors 2.5+4L µm
- Olympus Vanta Element-S XRF Analyzer: Offers fast grade identification of alloys, including stainless and alloy steels, titanium, copper, nickel and precious metal content, and comparisons of light elements such as magnesium, aluminium and silicon.
- HR-150A Rockwell Hardness Tester: Measurement range 20-95HRA,10-100HRBW,10-70HRC; Hardness resolution 0.5HR; Suitable for ferrous metals, nonferrous metals, cemented carbide, and materials subject to heat treatment such as quenching and tempering.
- 3nh TS7700 Grating Spectrophotometer: Full spectrum LED light source, 1000 line precision blazed grating, optical resolution＜10nm; Spectral reflectance MAV/SCI; Standard deviation within 0.08%
- Outside Micrometers / Inside Micrometers / Dial Indicating Micrometers / Full Range of Vernier Caliper: 0-25-50-75-100-125-150 (mm) / 12-20-50-100 (mm) / 0-25-50-75-100 (mm) / 0-100-150-200-300-600-1000 (mm)
- Full Range of Pin Gauge / Gauge Block / Thread through stop gauge: 0.2-30 (mm) / 1.0-100 (mm), Step 0.01mm; Plug Gauges & Ring Gauges
- Granite Inspection Table: 1200×1000 (mm) X2 / 1000×750 (mm)
